“I am impressed by Lako’s continuous dedication to research and design for customer-specific applications. I presented Lako with the opportunity to help my company find a mechanical solution to an industry-wide problem — air retention in gusseted bags that are packed lying down in the case. They researched and designed four specific jaw serration patterns to test in the lab with different film structures, temperatures, sealing times and pressures to identify the optimal jaw set. Although this was not implemented due to a different business priority, it was a thorough feasibility study.”
- Meagan Reid, The Hershey Company
“I am impressed by Lako’s continuous dedication to research and design for customer-specific applications. I presented Lako with the opportunity to help my company find a mechanical solution to an industry-wide problem — air retention in gusseted bags that are packed lying down in the case. They researched and designed four specific jaw serration patterns to test in the lab with different film structures, temperatures, sealing times and pressures to identify the optimal jaw set. Although this was not implemented due to a different business priority, it was a thorough feasibility study.”
- Meagan Reid, The Hershey Company
“I am impressed by Lako’s continuous dedication to research and design for customer-specific applications. I presented Lako with the opportunity to help my company find a mechanical solution to an industry-wide problem — air retention in gusseted bags that are packed lying down in the case. They researched and designed four specific jaw serration patterns to test in the lab with different film structures, temperatures, sealing times and pressures to identify the optimal jaw set. Although this was not implemented due to a different business priority, it was a thorough feasibility study.”
- Meagan Reid, The Hershey Company
IMPROVE SUSTAINABILITY WITH
ULTRASONIC CROSS SEALING
ACHIEVE SUSTAINABILITY INITIATIVES + GOALS WITH LAKO
New and recyclable materials often present unique sealing challenges. Whether the solution is a thermal process or requires ultrasonic technology, LAKO is a single source to find the correct sealing solution for any challenging materials (existing, new and recyclable). LAKO’s sealing expertise will assist companies in reaching their sustainability initiatives and goals.
ULTRASONIC CROSS SEALING INTEGRATION
Convert your existing vertical form fill seal (VFFS) machine with ultrasonic sealing technology economically and accurately.
7 Reasons Why Ultrasonic Sealing Conversion
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REDUCED FILM COST
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LESS PRODUCT WASTE
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ENHANCED THROUGHPUT
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IMPROVED PRODUCT QUALITY
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ENHANCED SAFETY & MAINTENANCE
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REDUCED ENERGY CONSUMPTION
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ULTRASONIC SEALING IS AN 'INTELLIGENT' PROCESS
The Stand-Alone Ultrasonic Sealing Unit is the ideal solution for retrofitting existing baggers with ultrasonic sealing technology.
The Ultrasonic Stand-Alone Unit provides accurate positioning, seal time, and consistent seal force to support the ultrasonic sealing process.
HMI COLOR INTERFACE
Standard with each unit has multiple screen levels to provide the end-user with complete control over the ultrasonic sealing process.
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Universal designs for baggers
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Versatile use with ultrasonic and heating systems
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Precise seal face alignment
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Consistent seal force control
This unit has independent motion control separate from the bagger.
Stand-Alone Ultrasonic Sealing Brochure
ULTRASONIC SEALING FOR VERTICAL FORM FILL SEAL BAGGING
Improve your VFFS and horizontal pouch line performance through increased seal strength, reduced film usage, fast cycle times, unsurpassed seal reliability, and sealing through contaminants. Simple retrofitting to existing machinery as well as new installs can provide these benefits, and sub-assembly components are available for OEMs.
Below, you can see Ultrasonic sealing in action in a short video, an example Return on Investment for common usages, and a list of the many efficiencies this easy-to-adapt technology offers.
BENEFITS
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Reduced film usage
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Increased seal strength
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Fast cycle times
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Unsurpassed seal reliability
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Seal through contaminants
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Safely seal heat sensitive products
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Reduced hot tack concerns
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Reduced energy consumed
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Fast system startup
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Process control available
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Bag width
COST JUSTIFICATION | ULTRASONIC CROSS SEAL
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Typical roll of snack food film contains 3000 linear feet.
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3000 feet x 144 square inches per linear foot = 432,000 sq in
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Film cost is usually 25 cents per 1000 square inches for snack food films
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432,000 x .25/1000 = 108$ per roll
If the small chip bags have a ½” cross seal on top & bottom, we can reduce about .90” per bag with a .050” seal bead. This equates to 2700 linear feet per shift (@ .9” saved per bag running 75 BPM)
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2700 feet / 3000 feet per roll = .9 roll per shift
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.9 roll x $108 per roll = $97.20
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Film savings of $97.20 per shift.
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If they run 2 shifts/day @ 6 days/week = $1166.40 per week.
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If they run 50 weeks / year = $58,320 film savings per year/per bagger
New Markets
Ability to seal through contaminants enables flexible packaging of previously canned or bottled products
Film Savings
Smaller seals, smaller packages, less expensive films
Energy Savings
No heating elements and only draws electrical power for 0.1 seconds per package
Increased Shelf-Life
Tighter seals, fewer leaks, fewer product returns
Reduced Product Scrap
Sealing through contaminants and fewer leaks
Increased Output
No warm-up time, shorter seal times and fewer leaks
Ultrasonic Equipment Providers
As an integrator, LAKO will cooperate with the ultrasonic equipment provider of your choice
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